iMG 1510 X5 | 5 Axis Simultaneous Milling Machine
- Innovative steel/granite sandwich construction
- State-of-the-art control technology based on Heidenhain
- 18-fold tool change with tool measurement / control. Optionally expandable
- Highly dynamic linear motors in the X and Y axes
- 4. / 5th axis as fork head version
- Tool measurement / control
- RTCP, TLC, axis kinematics and clamping position compensation
iMG 1510 X5
5 Axis Simultaneous Milling Machine for Wet and Dry Machining
The metal/granite sandwich construction for the moving axes such as gantry and crosshead can be driven by linear motors. It forms, in conjunction with high-precision linear guides, the
base of the solid steel/granite machine construction.
The advantages of natural stone granite in conjunction with high-strength light metal provide maximum rigidity while saving weight.
This is the only way to achieve the desired dynamics and high feed rates. High-frequency spindles with 1.5 KW, 2.0 KW or 4.0 KW and 40000 or 50000 rpm with HSK25 mounting are used as milling spindles.
The 10-position tool changer installed outside the working area automatically moves from the protective housing to the milling spindle. With the 4th/5th axis as a fork head design and the integrated high-precision gear drive modules, largely all positions of a complex workpiece can be reached with the milling tool.
The machine is rounded off with new state-of-the-art CNC control functions and an easy-to-use user interface.
These allow 5-axis simultaneous machining via RTCP (Rotation Tool Center Point) function. The control and operating components from Heidenhain include a touchscreen monitor and a convenient hand control. Different workpiece clamping systems can be applied to the universal granite table via steel threaded bushings in a 150x150 mm grid, or a T-slot plate can be used.
Features
- Metal/granite sandwich construction
- Rotary swivel cable head (4th And 5th axis)
- High dynamic linear motors in X and Y - axes
- 18-fold tool changer expandable to 36 tools
- Heidenhain® TNC640 high-end control
- Tool measurement by toolsetter or laser
- 3D edge finder
- Handwheel
- Modern control panel
Options
- Water cooling
- Heidenhain LMT TT160 / optional laser measurement
- 3D probe
- Handwheel
- Minimum quantity cooling
- Tool holders
Application areas
For a wide range of applications, we offer different workpiece clamping systems that can be mounted on the universal granite table via steel threaded bushings in a grid of 150x150 mm. alternatively, a T-slot plate can also be used.
The machine is also equipped with state-of-the-art CNC control functions and has a user-friendly interface that enables 5-axis simultaneous machining via RTCP - function (Rotation Tool Center Point). Heidenhain control and operating components include a touchscreen monitor and a convenient handheld control.
Popular materials:
- Precious metals for jewelry manufacturing
- Stainless steel
- hardened steel
- Graphite
- ceramics
- Plastics such as PMMA/composite
- Copper
- Steel
- Titanium
- Special materials
Areas of operation
- Medical technology
- Fine mechanics
- Micromachining
- Molding and prototyping
- Dental technology
- Jewelry industry
The 18-position tool changer, which is installed outside the work¬ing area, automatically moves from its protective housing to the milling spindle.
With the 4th/5th axis in the form of a clevis and the built-in super accurate gear drive modules, you can pretty much reach all positions of a complicated workpiece with your milling tool.
For the milling spindles, we use high-frequency spindles with 1.5 KW, 2.0 KW or 4.0 KW and 40000 or 50000 rpm with HSK25 mounting.
iMG1010X5 | iMG1510X5 | iMG2010X5 | iMG2015X5 | |
Travel ranges X/Y/Z/A/C [mm]* | 1000/1000/350 ±115°/±250° |
1500/1000/350 ±115°/±250° |
2000/1000/350 ±115°/±250° |
2000/1500/350 ±115°/±250° |
Travel speeds X/Y/Z | 8m/min. Spindle drive, 30m/min. Linear motors | |||
Z thrue put | 450 mm | |||
Drive motors | AC servo motors with precision ball screws or linear motors | |||
Resolution measuring system | 0.001 mm | |||
Repeatability | ±0.02 mm | |||
Dimensions WxDxH [mm] | 2300 x 1950 x 20002800 x 1950 x 22003300 x 1950 x 22002800 x 2450 x 2200 | |||
Control | Heidenhain with CNC control software | |||
Software | isyCAM 2.8 / 3.6 (3+2/5 axes simultaneous | |||
Operation | Heidenhain operating unit with touch screen, operating keys, keyboard and hand wheel | |||
Item number | on request | 282015 SDU 8300 | on request | on request |